Abstract: The mechanism of solid-solid reaction between BaCO3 and Co3O4/Fe2O3/Nb2O5 has been investigated by means of non-isothermal thermogravimetry and differential scanning calorimetry (DSC) under flowing air gas conditions at atmospheric pressure with a new solid-solid reaction model. The effects of high speed agitating mixing and ball-milling mixing processes on the synthesis kinetics were also studied. The synthesis kinetics of Ba1.0Co0.7Fe0.2Nb0.1O3-δ from the BaCO3 and Co3O4/Fe2O3/Nb2O5 particles was calculated by applying the modified model. The results indicated that the overall reaction process was considered involving two stages: addition reaction between BaCO3 and Co3O4/Fe2O3/Nb2O5 particles in the first stage and solution reaction between BaCoO3, BaFeO3, and BaNbO3 to form a homogeneous Ba1.0Co0.7Fe0.2Nb0.1O3-δ phase in the second stage. The new model matched well with the experimental data. The apparent activation energy of addition reaction stage of the high speed agitating mixing sample was estimated to be 376.76 kJ·mol-1, which was only 3/4 of that of the ball-milling mixing sample (494.76 kJ·mol-1). These results indicated that the high-speed agitating process could enhance atomic diffusion and facilitate the subsequent reaction, thus it is believed as a more effective, energy saving, and environmentally benign mixing process.

Key words: Solid-solid reaction, Synthesis kinetics, Ba1.0Co0.7Fe0.2Nb0.1O3-δ, TG analysis, Oxygen permeation material