Acta Phys. -Chim. Sin. ›› 2026, Vol. 42 ›› Issue (11): 100292.doi: 10.1016/j.actphy.2026.100292

• ARTICLE • Previous Articles     Next Articles

Multifunctional coating for marine applications: simultaneously achieving corrosion resistance, microwave absorption, and drag reduction via fluorosilane-encapsulated CIPs

Zhimin Sun1,2, Wenyu Xue1,2, Shuangshuang Yang1,2, Chaoyang Zhang1,2, Bo Yu1, Xingwei Wang1,2, Qiangliang Yu1,2, Feng Zhou1, Weimin Liu1,2   

  1. 1 State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, Gansu Province, China;
    2 Shandong Laboratory of Advanced Materials and Green Manufacturing at Yantai, Yantai 264000, Shandong Province, China
  • Received:2026-02-11 Revised:2026-03-22 Accepted:2026-03-24 Published:2026-09-29
  • Contact: Xingwei Wang, Qiangliang Yu E-mail:wangxingwei@licp.cas.cn;yql@licp.cas.cn

Abstract: Carbonyl iron powder (CIP) is a typical magnetic loss-type microwave absorbing material. However, its susceptibility to electrochemical corrosion in harsh marine environments (characterized by high humidity and salinity) leads to performance degradation, limiting long-term applications. In this study, core-shell particles (CIP@PFOTES) were fabricated via a sol-gel method, encapsulating CIP with a perfluorodecyltrimethoxysilane (PFOTES) shell. These particles were then incorporated into a fluorosilicone resin (FSR-ZY220L) to produce a multifunctional CIP@PFOTES-ZY coating. The coating exhibited superhydrophobicity with a water contact angle of 158°. A drag reduction exceeding 70% was achieved at shear rates ranging from 0.1 to 100 s-1. The coating demonstrated excellent long-term corrosion resistance in a neutral salt spray environment. Electrochemical impedance spectroscopy (EIS) indicated that after 40 d of immersion in a 3.5 wt.% NaCl solution, the low-frequency impedance modulus (|Z|0.01 Hz) remained above 107 Ω cm2. Furthermore, with a thickness of 1.3 mm, the coating achieved an effective absorption bandwidth (EAB, RL ≤ -10 dB) of 7.52 GHz, demonstrating significantly superior microwave absorption performance compared to the unmodified counterpart. This study provides an effective material design strategy for developing high-performance, multifunctional protective coatings for marine applications.

Key words: Carbonyl iron powder, Core-shell structure, Corrosion resistance, Microwave absorption, Drag reduction, Superhydrophobicity